01162018Tue
Last updateMon, 15 Jan 2018 5pm

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Young Valve Professionals: Logan Moore

Young Valve Professionals: Logan Moore

In 2014, VMA's leadership created the Va...

VALVE Magazine: Readers' Choice 2017

VALVE Magazine: Readers' Choice 2017

Happy New Year to our VALVE Magazine rea...

Educational Opportunities Abound at New VMA Knowledge Forum

Educational Opportunities Abound at New VMA Knowledge Forum

From technical to manufacturing to human...

Offshore Production in a Low Oil-Price Environment

Offshore Production in a Low Oil-Price Environment

Three years ago, The Washington Post publi...

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Interior Coatings for Waterworks Valves

Interior Coatings for Waterworks Valves

Monday, 15 January 2018  |  John V. Ballun, P. E.

Since the 1990s, two types of epoxy coatings have been commonly specified and used for iron valves in the waterworks industry: fusion-bonded epoxy and...

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Industry Headlines

Velan Reports Third Quarter 2017/18 Financial Results

15 HOURS AGO

Velan Inc. announced its financial results for its third quarter ended November 30, 2017. Sales amounted to $87.7 million, an increase of $7.3 million or 9.1% from the prior year.

Net earnings amounted to $0.3 million or $0.02 per share compared to $1.5 million or $0.07 per share last year. After two...

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Emerson Named ‘Industrial IoT Company of the Year’

5 DAYS AGO

Emerson has been named the “Industrial IoT Company of the Year” by IoT Breakthrough. The IoT Breakthrough Awards, which received more than 3,000 nominations in 2017, recognize innovators, leaders and visionaries from around the globe in a range of IoT categories, including Industrial, Sma...

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Pipeline Capacity Expansions Accelerating in U.S. Northeast

13 HOURS AGO

With projects such as Columbia Gas Transmission’s Leach Xpress and Energy Transfer Partners’ Rover pipeline, “[t]he U.S. northeast should realize an increase of more than 3 Bcf/d of natural gas pipeline capacity by the end of this quarter, compared with an increase of 2.3 Bcf/d in ...

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EIA Forecasts Increasing Global Crude Production Through 2019

4 DAYS AGO

The U.S. Energy Information Administration’s (EIA) new Short-Term Energy Outlook forecasts Brent crude oil to average $60 per barrel (b) in 2018 and $61/b in 2019, slightly higher than the $54/b average in 2017. In both 2018 and 2019, EIA expects total global crude oil production to be slightly ...

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Texas Employment Forecast Calls for 3% Growth

5 DAYS AGO

Texas job growth is forecast to strengthen to 3% in 2018 from an estimated 2.5% in 2017, according to the Federal Reserve Bank of Dallas . The forecast means Texas should add about 366,000 new jobs in 2018. Texas added 305,900 jobs in 2017, ranking No. 3 in the nation for job growth after falling belo...

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U.S. Factory Orders Rose By 1.3% in November

7 DAYS AGO

New orders for manufactured goods in November, up five of the last six months, increased $6.5 billion or 1.3% to $488.1 billion, the U.S. Department of Commerce reported . This followed a 0.4% October increase. Shipments, up eleven of the last twelve months, increased $5.7 billion or 1.2% to $491.2 bi...

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Standards Spring from the Need to Protect

vmspr12_anniv_1Inspection personnel are checking dimensions of finished components to ensure compliance to newly published valve standards.

Most of us in the valve industry take for granted the interchangeability and standardization of the valves produced today. Yet it wasn’t that long ago that valves were individually produced in accordance with the standards of each manufacturer.

Things like end-to-end dimensions, flange sizes and bolt circles, and even pressure ratings, were left up to the engineering and production departments of each company. Such factors were addressed in due time; however, as with many drivers in the manufacturing world, the first valve standard to be drafted covered something much more important—life and death.

Back in the latter half of the 19th century, boiler explosions were occurring at an alarming frequency, and public outcry was heard throughout the land—it appeared that the steam-fired industrial revolution was threatening to literally blow itself up.

In 1880, the American Society of Mechanical Engineers (ASME) was formed and over the next few decades this group of engineers created the first iteration of the Boiler and Pressure Vessel Code (B&PVC). The problem of inconsistent boiler integrity was high on the group’s list of topics to be addressed. While the code initially dealt with a number of issues concerning materials and construction, it ­wasn’t until the 1914 edition of the B&PVC that safety valves were covered. It would be the first time in ­history that makers of safety valves had agreed to common standards for their products.

These groundbreaking safety valve rules and regulations would be honed over the years and are still actively supported today by a group in ASME called the National Board of Boiler and Pressure Vessel Inspectors.


vmspr12_anniv_7Power plants created the first need for valve standardization.A PUSH FORWARD

The industrial growth during the first years of the 20th century highlighted the need for valve and piping standardization throughout the world of manufacturing. The Henry Ford automobile assembly line techniques were adopted by many industries, including valve and fitting manufacturers. While products were flying off the assembly lines at record rates, there was no interchangeability between manufacturers’ products. You only have to look at catalogs of the day—product images show valves with blank flanges, devoid of bolt holes—to see that something was missing. The something was flange standards. Back then, it was up to the purchaser to provide the bolt-hole drilling information.

vmspr12_anniv_2In days past, customers had to specify the flange drilling they required because there were no standards to follow.This lack of interchangeability resulted in a Committee of Manufacturers on Standardization of Pipe Fittings and Valves, which was formed in 1912. The group would later become the Manufacturers Standardization Society (MSS); it published its first pamphlet on pipe schedules of flanges and flanged fittings in October of 1912 and additional flange standards over the next few years. The official creation of MSS in 1924 opened the door for many valve standards over the next nine decades. During that time, numerous standards originally developed by MSS would be adopted by other organizations, such as ASME and the American Petroleum Institute (API).

vmspr12_anniv_3This check valve and globe valve installed in a 1942-era warship have been built to recently standardized end-to-end dimensions to ensure interchangeability.The American Standards Association committee B16, Sectional Committee on the Standardization of Pipe Flanges & Fittings, was created in 1921. It would later spawn other B16 committees of great importance to the valve industry. For example, one of the issues tackled by this B16 group was the lack of valve end-to-end standards. A 1927 charter to create common end-to-end standards was beset by many difficulties, not the least of which was the economic downturn of the 1930s. In 1937, the group finally adopted a proposal MSS originally put forth in 1931. This document would later become ASME/ANSI B16.10, Face-to-Face and End-to-End Dimensions of Valves.

In 1936 API, in response to the huge growth in the oil and gas business, published 5-G-1, Pipeline Valves. Following the turmoil of World War II, API 5-G-1 would be expanded into the first edition of API 6D, at the time titled Iron and Steel Flanged Gate, Plug and Check Valves for Pipeline Service.

Probably the most familiar standard in the industrial valve business today is API 600, which covers steel valves for refinery service. When first published in 1939, the document was titled API Standard on Flanged Steel, Outside Screw and Yoke, Wedge Gate Valves. The API 600 document exists today as Steel Gate Valves, Flanged and Butt-welding Ends, Bolted Bonnets.

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